ACH Food Companies, Inc.
  • Summit, IL, USA
  • Full Time

Job Overview:

This position will lead the benchmarking and development of the maintenance and reliability activities within the manufacturing facility.

Job Responsibilities:

  • Coach and direct the development of predictive maintenance, autonomous maintenance and CIL (Cleaning, Inspection and Lubrication)
  • Lead the implementation of thermal imaging, vibration analysis and other CBM (Condition Based Maintenance) techniques
  • Lead criticality assessments for manufacturing facilities identifying equipment risks and developing plans for risk mitigation
  • Coach facilities in the identification of critical spares, MOQ (Minimum Order Quantities), safety stock and consignment opportunities
  • Implementation of CMMS (Computerized Maintenance Management System)
  • Support the development of a long range capital plan that adequate supports plant infrastructure needs
  • Develop road maps for the reliability program at plant location
  • Provide on-site technical training for maintenance personnel
  • Evaluate completeness and effectiveness of PM (Preventative Maintenance) program at each location
  • Provide guidance on vendor partnerships for supporting projects, OEM equipment, controls, utilities and infrastructure at plant
  • Support site maintenance managers in the development, monitoring and reporting of maintenance KPI's
  • Conduct FMEA (Failure Mode and Effects Analysis) for new and existing equipment
  • Develop and conduct training programs for the plant workforce
  • Lead RCA (Root Cause Analysis) sessions. Support sites in the implementation of corrective and preventative measures
  • Partner with project engineers to ensure reliability program is expanded to incorporate new equipment installations brought about by capital investments

Job Requirements:

  • Bachelor's Degree in mechanical or electrical engineering discipline preferred
  • Minimum 10 years of plant-based maintenance and engineering experience.
  • Minimum 5 years of maintenance management experience.
  • Experience working in a LSS (Lean Six Sigma) or TPM (Total Production Manufacturing) environment.
  • Experience working in a GMP (Good Manufacturing Practices) environment preferably food, beverage or pharmaceutical industry.
  • Must have good computer skills
  • Ability to communicate with peers, management, plant employees and contractors is vital.
  • Ability to multi-task numerous projects and understand the urgency around them.
  • Effective analytical and problem-solving skills.
  • Good oral and written communication skills.
  • Excellent training skills.
  • Excellent time management and organizational skills
ACH Food Companies, Inc.
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